China best Multi Cavities Plastic Injection Moulded Plastic POM Small Wheel Gear wholesaler

Product Description

Multi Cavities Plastic Injection Moulded Plastic POM Small Wheel Gear

1. Design: OEM / ODM
2. Size: Customzied 
3. Color: Transparent, Translucent, Customized color.
4. Part Material: ABS, POM, PA+FG
5. Features: Light-weight, Durable, Precision tolerance.
6. Application: Transmission mechanisms.

Plastic Injection Moulded Parts:
A variety of plastic material PC, PA, POM, ABS, ABS+PC, PE, PP, PS, PMMA, TPE,TPU… selected as per specific application.

Plastic Injection Moulds:
Single & Multi Cavity Mould, Hot & Cold Runner Mould, Two-Shot Mould, Insert Mould, Over-moulding Mould, Unscrewing Mould, Gas Assisted Mould, Precision Mould.

One-stop Service:
Green Vitality provides a full spectrum service for designing and building moulds, maintaining and running moulds. We can help from design through final production process for product development.
      * Free Quotation
      * Moldability Suggestion
      * Mould Building
      * Moulded Parts Series Production

Quality Assurance:
The quality control procedure and management system are strictly carried out according to ISO9001:2015 system in Green Vitality.
Green Vitality uses professional form and graphics such as BOM of mould, Weekly Report with pictures, Injection Parameter Report, Dimension Report and so on to manage all of projects running process. 
Quality inspection guidelines are tailored to meet specific customer requirements.

Company Profile:
Green Vitality Industry Co., Ltd has been dedicated to the mold industry since 1993.

With the modern business management system and ISO 9001-2015 Quality System guideline, the sophisticated production techniques, the modern manufacturing equipment, and our qualified and dedicated team, we are full of capabilities in offering professional one-stop solution of mould designing, mould making, injection moulding and beyond-value service.

We have established strategic partnership with our customers, and continually improve top quality moulds and CHINAMFG to keep customers’ satisfaction and success. CHINAMFG is growing up together with our customers.

Around 80% of moulds and CHINAMFG are exported to US, Spain, Germany, Norway, Australia, UK, France, Italy and other countries worldwide.

When you work with Green Vitality, you’ll notice that:
— Signed Confidentiality Agreement to protect your proprietary data.
— Factory direct quotation with competitive price.
— In-house production capability for both moulds & plastic moulding parts.
— 30 years experience.
— Dedicated sales team to communicate efficiently.
— Design & Project engineer team offer scientific solution to overall project purpose.
— Support your schedule.

Injection Workshop:
With diversity tonnage injection machines in-house, CHINAMFG is able to produce tailor-made plastic moulding parts of small, medium or large volume.
Minimum order quantity start from 100 pieces is very beneficial for the business beginners and early stage of new product development.
Fully automatic robotic arms are applied in plastic injection moulding process under 24 hours nonstop mass manufacturing, which make production more effective and economic.

Mould Workshop:
Our tooling workshop owns precision mould processing equipment. which enables us to build customized moulds compliant with the international standards such as LKM, DME, HASCO, Daido, Misum etc.
We design moulds depending on your annual production requirements, and moulds would be built to fill the capacity of your injection machines

Post Processes:
You could rely on CHINAMFG to supply a “complete, turnkey package” by completing all necessary assembly and packaging, resulting in a finished product sent directly to you.
—-Product Surface Finish
— Custom LOGO Printed
— Product Assembly
— Custom Labeling & Retailed Packaging

Transportation:

FRQ:

1. Are you a trading company or a manufacturer?
    CHINAMFG Industry is a mould manufacturer with around 30 years experiences, we are happy to show pictures or vedio of our workshop, and welcome to visit our factory.

2. Which kind of product can you make?
    Precision plastic injection mould & mass production for moulded plastic parts.

3. Do you support OEM?
    Yes, CHINAMFG can produce customized parts by technical drawings or samples, actually above 90% of our products are OEM.

4. If no 3D drawing or samples, how should I start the new project?
    You can tell us your idea (sketch or picture with sizes), we will help to finish the 3D drawing design.

5. How about the samples?
    We will make some samples for you to check as soon as we finish the mould, and then deliver the samples for you to test.

6. How about the mould modification?
   You can tell us your feedback after you test the sample. If there is any dimension different from the drawing, we will modify the mould for free and then make the new samples.

7. How about the proprietary rights of the mold?
    The mould belong to the customer who pay for it. CHINAMFG Industry to maintain and keep the mould only for the customer.

8. What kind of trade terms can you do?
     EX-WORKS, FOB, CIF, DDU, DDP
 
9. What is your terms of payment? 
     For moulds: 40% deposit, mid term 40% CHINAMFG first shot of sample, final 20% after samples confirmed but before shipment. 
     For parts: 50% deposit, balance 50% before shipment.
 
10. How about your delivery time?
     Generally, it takes 40 days (30 days for mould and 10 days for mass production), it depends on how complex of the part design and mould structure.

 

Green Vitality would always keep our promise to conduct business honestly !
Thank you for your Attention !

 

Shaping Mode: Injection Mould
Surface Finish Process: Polishing, Texture, Customized
Mould Cavity: Single & Multi Cavity
Plastic Material: PC, PA, POM, ABS, PE, PP etc. Selected as Per Appl
Process Combination Type: Single-Process Mode
Application: Household Appliances, Commodity, Home Use
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic gear

Can plastic gears be used in food and beverage processing machinery?

Plastic gears can be used in food and beverage processing machinery in certain applications. Here’s a detailed explanation of their suitability:

Plastic gears offer several advantages that make them a viable choice for certain food and beverage processing machinery applications:

  • Corrosion Resistance: Many plastic materials, such as certain types of polypropylene (PP) or polyethylene (PE), exhibit excellent resistance to corrosion and chemical attack. This makes them suitable for use in food and beverage processing environments where exposure to acidic or alkaline substances, cleaning agents, or food ingredients is common.
  • Hygienic Properties: Plastic gears can be designed to have smooth surfaces without any cracks, crevices, or pores, which can harbor bacteria or contaminants. This makes them easier to clean and sterilize, promoting hygienic conditions in food and beverage processing machinery.
  • Lightweight: Plastic gears are generally lighter than metal gears, which can be advantageous in applications where weight reduction is desired. The reduced weight can simplify machinery design, reduce energy consumption, and ease handling during maintenance or equipment assembly.
  • Noise Reduction: Plastic gears, with their inherent damping characteristics, can help reduce noise levels in food and beverage processing machinery. This is particularly beneficial in settings where noise control is crucial for maintaining a comfortable working environment.
  • Non-Toxicity: Food-grade plastic materials, such as certain types of polyethylene terephthalate (PET) or polytetrafluoroethylene (PTFE), are approved for contact with food and beverages. These materials comply with regulatory standards for food safety and do not leach harmful substances into the processed products.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. They can be molded into complex shapes and incorporate features such as self-lubrication, noise reduction, or specific gear profiles to optimize performance for food and beverage processing applications.

However, it’s important to note that there are certain considerations and limitations when using plastic gears in food and beverage processing machinery:

  • Operating Conditions: Plastic gears have temperature limitations and may not be suitable for applications involving high temperatures or extreme temperature fluctuations. It’s essential to select plastic materials that can withstand the specific temperature range of the processing environment.
  • Load Requirements: Plastic gears typically have lower load-bearing capacities compared to metal gears. They may not be suitable for heavy-duty applications that require withstanding high torque or significant forces. Careful consideration should be given to the torque and load requirements of the specific machinery application.
  • Application-Specific Requirements: Some food and beverage processing machinery applications may have unique requirements, such as high-speed operation, abrasive ingredients, or frequent cleaning cycles. It’s crucial to assess whether plastic gears can meet these specific requirements and evaluate the need for additional reinforcements or modifications.

Overall, plastic gears can be successfully used in food and beverage processing machinery for suitable applications, offering benefits such as corrosion resistance, hygienic properties, lightweight design, noise reduction, and compliance with food safety standards. However, proper material selection, design considerations, and a thorough understanding of the application’s requirements are important to ensure the reliable and safe operation of the machinery.

plastic gear

How do you prevent premature wear and degradation in plastic gears?

Preventing premature wear and degradation in plastic gears requires implementing various measures and considerations. Here’s a detailed explanation of how to achieve this:

1. Material Selection: Choose a plastic material with suitable properties for the specific application. Consider factors such as strength, stiffness, wear resistance, and compatibility with operating conditions. Opt for materials that have good resistance to wear, fatigue, and environmental factors to minimize premature degradation.

2. Gear Design: Pay attention to the design of the plastic gears to minimize wear and degradation. Optimize the tooth profile, gear geometry, and load distribution to reduce stress concentrations and ensure even load sharing among the teeth. Incorporate features such as fillets, reinforcements, and optimized tooth profiles to enhance the gear’s durability.

3. Lubrication: Proper lubrication is essential to reduce friction, minimize wear, and prevent premature degradation. Choose lubricants that are compatible with the plastic material and the operating conditions. Ensure adequate lubrication by following manufacturer recommendations and implementing proper lubrication techniques such as oil bath, grease, or dry lubrication.

4. Operating Conditions: Consider the operating conditions and make adjustments to prevent premature wear and degradation. Control operating temperatures within the recommended range for the plastic material to avoid thermal degradation. Avoid excessive speeds or loads that can lead to increased friction and wear. Minimize exposure to harsh chemicals, UV radiation, or abrasive particles that can degrade the plastic material.

5. Maintenance: Implement regular maintenance practices to prevent premature wear and degradation. Conduct periodic inspections to identify signs of wear or damage. Replace worn or damaged gears promptly to prevent further degradation. Follow recommended maintenance schedules for lubrication, cleaning, and any other specific requirements for the plastic gears.

6. Proper Installation: Ensure that plastic gears are installed correctly to minimize wear and degradation. Follow manufacturer guidelines and recommendations for installation procedures, such as proper alignment, torque values, and fastening techniques. Improper installation can lead to misalignment, increased stress concentrations, and accelerated wear.

7. Optimized Load Distribution: Design the gear system to ensure even load distribution across the gear teeth. Consider factors such as tooth profile, tooth width, and the number of teeth to optimize load sharing. Uneven load distribution can lead to localized wear and premature degradation of specific gear teeth.

8. Environmental Protection: Protect plastic gears from harsh environmental conditions that can accelerate wear and degradation. Implement measures such as sealing mechanisms, coatings, or encapsulation to shield the gears from exposure to chemicals, moisture, UV radiation, or abrasive particles.

9. Quality Manufacturing: Ensure high-quality manufacturing processes to minimize defects and inconsistencies that can compromise the durability of plastic gears. Use reputable suppliers and manufacturers that adhere to strict quality control measures. Conduct thorough inspections and testing to verify the quality of the gears before installation.

By considering these preventive measures, such as material selection, gear design, lubrication, operating conditions, maintenance, proper installation, load distribution optimization, environmental protection, and quality manufacturing, it’s possible to minimize premature wear and degradation in plastic gears, ensuring their longevity and performance.

plastic gear

What are the advantages of using plastic gears in machinery?

Plastic gears offer several advantages when used in machinery. Here’s a detailed explanation of the advantages of using plastic gears:

  • Lightweight: Plastic gears are significantly lighter in weight compared to metal gears. This lightweight characteristic is particularly beneficial in applications where weight reduction is important, as it can contribute to energy efficiency, lower inertia, and reduced wear on supporting components.
  • Low Noise and Vibration: Plastic gears have inherent damping properties, which help reduce noise and vibration levels during operation. The ability to absorb and dissipate vibrations leads to quieter machinery, making plastic gears suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment.
  • Corrosion Resistance: Certain plastic materials used in gear manufacturing exhibit excellent resistance to corrosion and chemicals. This makes plastic gears suitable for applications in corrosive environments, where metal gears may suffer from degradation or require additional protective coatings.
  • Self-Lubrication: Some plastic materials used for gear manufacturing have self-lubricating properties. These materials can reduce friction and wear between gear teeth, eliminating the need for external lubrication. Self-lubricating plastic gears can simplify maintenance requirements and reduce the risk of lubricant contamination or leakage in machinery.
  • Cost-Effective: Plastic gears can be more cost-effective compared to metal gears, especially in large-scale production. Plastic materials are often less expensive than metals, and the manufacturing processes for plastic gears can be more efficient, resulting in lower overall production costs. This cost advantage makes plastic gears an attractive option for applications where budget considerations are important.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. Plastic materials can be easily molded into complex shapes, allowing for the creation of custom gear profiles and tooth geometries. This design flexibility enables gear optimization for specific applications, improving performance, efficiency, and overall machinery design.
  • Electrical Insulation: Plastic gears provide electrical insulation properties, which can be advantageous in machinery where electrical or electronic components are in close proximity to the gears. The electrical insulation helps prevent the risk of electrical short circuits or interference caused by metal gears coming into contact with conductive parts.

It’s important to note that while plastic gears offer unique advantages, they also have limitations. They may not be suitable for applications requiring extremely high torque, high temperatures, or where precise positioning is critical. The selection of plastic gears should consider the specific requirements of the machinery and the mechanical properties of the chosen plastic material.

China best Multi Cavities Plastic Injection Moulded Plastic POM Small Wheel Gear wholesaler China best Multi Cavities Plastic Injection Moulded Plastic POM Small Wheel Gear wholesaler
editor by CX 2023-09-28

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